With more than 160 recreation sites and 80 free campgrounds
Of ocean beach that is legally a public highway 10
62 miles
Street-legal vehicles only, 25 miles per hour
Armor, racks and staying narrow
The roads that matter here are narrow shelf and gravel rather than rock gardens. The Forest Service says passing an oncoming vehicle on the Harts Pass road can be hard even for a sedan, and the North Cascades road limit is 8 feet of width. Anything a fabricator bolts to the outside of your vehicle is width you cannot get back, so ask for the finished track and mirror-to-mirror figures before the work starts.
Salt is the other brief. Sixty-two miles of legal beach driving means brine on everything, so ask how each piece is coated, how water drains out of it, and how you will rinse it.
When a catalog part does not exist for your vehicle, does not fit with what you already have, or is not strong enough for what you do, a fabricator builds it. Steel or aluminum, welded, finished, and mounted so the load goes into structure rather than sheet metal.
They also fix what breaks: cracked mounts, bent sliders, torn brackets and the frame damage that ends trips.
Common work
01Bumpers with winch mounts and rated recovery points
02Rock sliders and skid plates
03Roof racks, bed racks and ladders
04Swing-outs for tires, fuel and water
05Mounts for tanks, compressors and batteries
06Frame and bracket repair
How to choose a fabricator
Metalwork is easy to judge if you know where to look.
01Look at the welds, then at how the part mounts. Recovery points and sliders should tie into the frame.
02Ask whether they design in CAD or build to the vehicle, and whether you get drawings.
03Ask about material and finish. Raw, painted and powder coated parts age very differently.
04Ask if they have built for your platform before. Templates and fixtures save you money.
05Ask how a front bumper affects airbag sensors and crush zones. A shop that has done it properly will have an answer.
What to have ready before you ask for a quote
Photographs do most of the talking.
01Clear photos of the vehicle and the area the part mounts to
02What is already mounted there: winch model, lights, tire size
03What the part has to carry, and how much it weighs
04Steel or aluminum, and the finish you want
05A budget range and your timing
Questions people ask
Custom or off the shelf?
If a well-made part exists for your vehicle, it is usually cheaper and faster than custom, and a good fabricator will tell you so. Custom earns its cost when nothing fits, when parts from different makers have to work together, or when you need it stronger or lighter than the catalog offers.
Steel or aluminum?
Steel is stronger for the money, easier to repair in the field and heavier. Aluminum saves real weight on racks, skid plates and boxes, but costs more and needs a welder who works with it regularly. Many builds use both: steel where it hits rocks, aluminum where it just carries things.
Can a fabricator repair a cracked frame or mount?
Often, yes. Send clear photos with your request. A good shop will tell you whether it can be repaired properly or needs replacing.
How high is Washington?
From Long Beach at 20 feet to Mount Rainier at 14,411.
Altitude decides what your engine, your brakes and your lungs have to work with, and how late in the year the passes open.
02,0004,0006,0008,00010,00012,00014,000
Feet above sea level
Towns
RepublicWest side of Sherman Pass on SR 20, in the middle of the Colville National Forest and the Kettle River Range.2,564 ft
SpokaneOn I-90 near the Idaho line. Base for the Colville forest, the Kettle Crest and the eastern scablands.1,870 ft
WinthropMethow Valley town on SR 20, east side of the winter closure. The Harts Pass road leaves from up-valley.1,761 ft
ColvilleOn US 395 in the northeast. Services for the Three Rivers and Newport ends of the Colville forest.1,612 ft
EllensburgI-90 at the north end of the Yakima River Canyon byway, below the Naneum Ridge state forest roads.1,536 ft
LeavenworthOn US 2 below Stevens Pass, at the mouth of Icicle Creek.1,171 ft
ChelanAt the foot of Lake Chelan, the road gateway to the Lake Chelan National Recreation Area.1,130 ft
YakimaSouth end of the Yakima River Canyon. Gateway to the Naches and Ahtanum country and the Green Dot roads.1,067 ft
PackwoodOn US 12 between White Pass and Mount Rainier, at the north edge of the Gifford Pinchot.1,054 ft
OmakOn US 97 in the Okanogan valley, east of Loup Loup Summit and south of the Canadian border crossings.845 ft
WenatcheeHeadquarters town of the Okanogan-Wenatchee National Forest, on the Columbia where US 2 meets US 97.668 ft
MarblemountLast services on SR 20 before the North Cascades. Cascade River Road starts here.322 ft
ForksUS 101 town for the Hoh and the Olympic wilderness coast. Fuel before the long empty stretch south.305 ft
SeattleWhere I-5 meets I-90. The usual arrival point and the last big-city parts supply before the Cascades.173 ft
Port AngelesOn US 101 at the bottom of Hurricane Ridge Road, the main entrance to the Olympic high country.67 ft
Long BeachOn the 27-mile Long Beach stretch of the Seashore Conservation Area, where driving on the sand is legal.20 ft
Passes, high roads and summits
Mount RainierThe highest point in Washington. No road to the top; Sunrise, at 6,400 feet, is as high as a vehicle gets14,411 ft
Mount AdamsYakima County, the volcano the Washington Backcountry Discovery Route passes on its way north12,276 ft
Mount BakerWhatcom County, above the far end of the Mt. Baker Highway10,767 ft
Mount OlympusJefferson County, the high point of the Olympic Mountains7,928 ft
SunriseSunrise Road, Mount Rainier: SR 410 at the White River entrance to the Sunrise visitor area6,400 ft
Harts PassHarts Pass Road, Forest Road 5400: Mazama in the Methow Valley to the Pacific Crest Trail crossing6,200 ft
Sherman PassSherman Pass, SR 20: Republic to Kettle Falls across the Kettle River Range5,575 ft
Washington PassNorth Cascades Highway, SR 20: Marblemount and the Skagit valley to Winthrop and the Methow5,475 ft
Chinook PassChinook Pass, SR 410: Enumclaw and Mount Rainier to Naches and Yakima5,430 ft
Hurricane RidgeHurricane Ridge Road: Port Angeles to the Hurricane Ridge visitor area5,242 ft
Artist PointMt. Baker Highway to Artist Point, SR 542: Bellingham and Glacier to the end of the road below Mount Shuksan5,140 ft
Blewett PassChelan County, between Ellensburg and the Wenatchee valley4,138 ft
Stevens PassKing County, the US 2 crossing of the Cascade crest4,117 ft
Loup Loup SummitOkanogan County, between Omak and the Methow Valley4,017 ft
Cascade Pass TrailheadCascade River Road: Marblemount on SR 20 to the Cascade Pass trailhead3,660 ft
Snoqualmie PassKittitas County. The lowest Cascade crossing measured here, and the one I-90 uses3,014 ft
Pass, road and summit elevations are the figures published by the agency that manages them. Town elevations are the town’s or county’s own
figure where it publishes an exact one; the rest are from the U.S. Geological Survey (3D Elevation Program at the place’s official coordinates),
retrieved September 18, 2026. Every source is listed at the foot of the page.
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