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Two vehicles camped on a rocky point above a big lake, seen from the air, the first fall color in the trees.

The Overland Directory

Fabricators in Minnesota

Metal shops that design, cut and weld the parts you cannot buy off a shelf: bumpers, sliders, racks, skid plates, mounts and repairs.

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Fabricators in Minnesota

4 listings

  1. Zeus Off Road Burnsville, MN Off road shop on Southcross Drive West in Burnsville fitting wheels and tires, alignment and suspension, axles and gears, and doing custom fabrication and repair on 4x4 builds.
  2. Vistabule Teardrop Trailers Eagan, MN Teardrop camping trailer maker in Eagan that builds trailers to order and handles upgrades, retrofits and service and maintenance on them.
  3. North Country Truck Forest Lake, MN Diesel truck shop in Forest Lake repairing Power Stroke, Cummins and Duramax powertrains, with chassis dyno tuning, in house machining and custom fabrication.
  4. Phase Off Road New Prague, MN Off road shop in New Prague doing custom fabrication of skid plates, bumpers, sliders, cages and mounts, and selling and fitting suspension, lift kits, armour, wheels and tires.

Minnesota by the numbers

Acres of federal land 1
3.51M
6.8 percent of Minnesota’s 51.2 million acres. The Forest Service holds 2,832,995 of them
Eagle Mountain, the highest point in Minnesota 2
2,301 ft
Cook County. The lowest point is Lake Superior at 601 feet, a Corps of Engineers figure
Acres in the Superior National Forest 5
3M
The forest’s own figure, and the largest national forest east of the Mississippi. It rests on the proclamation boundary, not owned acres
Acres in the Boundary Waters Canoe Area Wilderness 10
1,098,000
Nearly 150 miles along the international boundary, with over 1,200 miles of canoe routes
Acres managed by the Chippewa National Forest 17
660,000+
Inside a forest boundary of about 1.6 million acres. The rest is state, county, tribal and private
Acres the Minnesota DNR manages 26
4.2M
60 state forests, school trust acres and other forested land
Federal campgrounds a vehicle can reach 4
47
38 Forest Service, 7 Army Corps of Engineers and 2 National Park Service. 42 take reservations
Minnesota’s all-time low temperature 38
-60°F
Near Tower, St. Louis County, on February 2, 1996. The all-time high is 115 degrees

Armor, racks and what the salt does

Rock is not the enemy in Minnesota. Water, salt and cold are. Fabrication work here earns its money in how it is finished and where it traps moisture, because a bracket that holds slush against a frame rail all winter is a bracket that rots the frame. Ask what the coating is, how drainage is designed into a skid plate, and whether a weld seam will hold water.

Design for what you actually carry. This is canoe and kayak country, so a roof rack that loads from the side of the vehicle rather than over the tailgate is worth more than another inch of bumper. The forest roads are narrow enough that the Superior asks drivers to expect to reverse for logging trucks, so keep the rig narrow and keep the mirrors usable.

The full guide to overlanding Minnesota

What a fabricator does

When a catalog part does not exist for your vehicle, does not fit with what you already have, or is not strong enough for what you do, a fabricator builds it. Steel or aluminum, welded, finished, and mounted so the load goes into structure rather than sheet metal.

They also fix what breaks: cracked mounts, bent sliders, torn brackets and the frame damage that ends trips.

Common work

  1. 01Bumpers with winch mounts and rated recovery points
  2. 02Rock sliders and skid plates
  3. 03Roof racks, bed racks and ladders
  4. 04Swing-outs for tires, fuel and water
  5. 05Mounts for tanks, compressors and batteries
  6. 06Frame and bracket repair

How to choose a fabricator

Metalwork is easy to judge if you know where to look.

  1. 01Look at the welds, then at how the part mounts. Recovery points and sliders should tie into the frame.
  2. 02Ask whether they design in CAD or build to the vehicle, and whether you get drawings.
  3. 03Ask about material and finish. Raw, painted and powder coated parts age very differently.
  4. 04Ask if they have built for your platform before. Templates and fixtures save you money.
  5. 05Ask how a front bumper affects airbag sensors and crush zones. A shop that has done it properly will have an answer.

What to have ready before you ask for a quote

Photographs do most of the talking.

  1. 01Clear photos of the vehicle and the area the part mounts to
  2. 02What is already mounted there: winch model, lights, tire size
  3. 03What the part has to carry, and how much it weighs
  4. 04Steel or aluminum, and the finish you want
  5. 05A budget range and your timing

Questions people ask

Custom or off the shelf?

If a well-made part exists for your vehicle, it is usually cheaper and faster than custom, and a good fabricator will tell you so. Custom earns its cost when nothing fits, when parts from different makers have to work together, or when you need it stronger or lighter than the catalog offers.

Steel or aluminum?

Steel is stronger for the money, easier to repair in the field and heavier. Aluminum saves real weight on racks, skid plates and boxes, but costs more and needs a welder who works with it regularly. Many builds use both: steel where it hits rocks, aluminum where it just carries things.

Can a fabricator repair a cracked frame or mount?

Often, yes. Send clear photos with your request. A good shop will tell you whether it can be repaired properly or needs replacing.

How high is Minnesota?

From Grand Marais at 612 feet to Eagle Mountain at 2,301. Altitude decides what your engine, your brakes and your lungs have to work with, and how late in the year the passes open.

Towns

  1. Virginia On US 53 in the middle of the Iron Range. The DNR directs drivers to the Iron Range OHV State Recreation Area from Gilbert, east of here on Highway 135. 1,439 ft
  2. Ely Kawishiwi Ranger District office on Highway 1, which the Forest Service calls the Voyageurs Highway. County 116 out of town is the Echo Trail, for which no agency publishes a length or a season. 1,432 ft
  3. Bemidji Where US 2 meets US 71 at the top of the Mississippi headwaters country. The nearest full-service town to the western Chippewa and the Beltrami Island country north of it. 1,367 ft
  4. Cass Lake Chippewa National Forest supervisor’s office, on US 2 between the big lakes. The Ladyslipper Scenic Byway runs north from US 2 to Blackduck. 1,337 ft
  5. Finland Inland on Highway 1 above Silver Bay, in the Finland State Forest, which carries more than one motor vehicle classification. The state’s record single-storm snowfall fell near here. 1,330 ft
  6. Walker Chippewa district office on Leech Lake, at the eastern end of the Lake Country Scenic Byway and the start of the run south toward the Woodtick Trail. 1,317 ft
  7. Orr On US 53 between Virginia and International Falls. The Park Service lists Orr and Pelican Lake among the access points for Voyageurs. 1,304 ft
  8. Grand Rapids South end of the Edge of the Wilderness National Scenic Byway, 47 miles up Highway 38 to Bigfork, and the eastern gateway to the Chippewa National Forest. 1,289 ft
  9. Crane Lake One of the five access areas the Park Service names for Voyageurs, at the end of the road east of US 53. 1,127 ft
  10. International Falls Border crossing on Rainy Lake, and the address of Voyageurs National Park headquarters on Highway 11. The winter ice road begins at the Rainy Lake Visitor Center. 1,120 ft
  11. Silver Bay Lake Superior end of the Superior National Forest Scenic Byway, Forest Highway 11, which runs inland to Aurora. 764 ft
  12. Duluth Where I-35 meets Lake Superior and Highway 61 starts north. The Superior National Forest supervisor’s office is here, and so is the last full range of services before the Arrowhead. 701 ft
  13. Two Harbors On Highway 61 between Duluth and Silver Bay, the first town of any size on the North Shore Scenic Drive. 673 ft
  14. Grand Portage North end of Highway 61 at the Canadian border, beside Grand Portage National Monument. The state’s deepest recorded snow and its snowiest season both happened near here. 633 ft
  15. Tofte Tofte Ranger District office, on Highway 61 below the Sawtooth range. The district’s Sawbill, Temperance River and Crescent campgrounds lie inland from here. 628 ft
  16. Grand Marais Gunflint Ranger District office and the south end of the Gunflint Trail Scenic Byway. Last real resupply before 57 miles of byway to the end of the road. 612 ft

Passes, high roads and summits

  1. Eagle Mountain The highest point in Minnesota, inside the Boundary Waters wilderness. No road reaches it, and our own 3DEP query at the USGS name point reads 2,288 feet 2,301 ft
  2. Moose Mountain Sawtooth range above Lake Superior in Cook County. Our own measurement of the 3DEP surface at the USGS name point; no agency publishes a figure 1,689 ft
  3. Carlton Peak Above Tofte, the most prominent rise on this stretch of the North Shore. Our own 3DEP measurement at the USGS name point 1,509 ft

Pass, road and summit elevations are the figures published by the agency that manages them. Town elevations are the town’s or county’s own figure where it publishes an exact one; the rest are from the U.S. Geological Survey (3D Elevation Program at the place’s official coordinates), retrieved September 18, 2026. Every source is listed at the foot of the page.

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Sources for this page

38
  1. Congressional Research Service. Federal Land Ownership: Overview and Data (R42346), Tables 1 and 2, data as of September 30, 2024. Retrieved September 19, 2026.
  2. U.S. Geological Survey. Elevations and Distances in the United States, online edition, Highest and Lowest Elevations table. Retrieved September 19, 2026.
  3. U.S. Geological Survey. Geographic Names Information System and 3D Elevation Program point query. Elevation of the 3DEP surface at the GNIS coordinates of the named place, rounded to the nearest foot. Retrieved September 19, 2026.
  4. Recreation.gov. Recreation Information Database (RIDB) full export, filtered to campgrounds a vehicle can reach. Retrieved September 19, 2026.
  5. USDA Forest Service, Superior National Forest. Superior National Forest home page. Retrieved September 19, 2026.
  6. USDA Forest Service, Superior National Forest. About the Area. Retrieved September 19, 2026.
  7. USDA Forest Service, Superior National Forest. Camping and Cabins. Retrieved September 19, 2026.
  8. USDA Forest Service, Superior National Forest. Off-Highway Vehicles (OHV). Retrieved September 19, 2026.
  9. USDA Forest Service, Superior National Forest. Seasonal Closure Information for Superior NF Campgrounds. Retrieved September 19, 2026.
  10. USDA Forest Service, Superior National Forest. Wilderness: Boundary Waters Canoe Area Wilderness. Retrieved September 19, 2026.
  11. USDA Forest Service, Superior National Forest. Boundary Waters Canoe Area Wilderness Rules and Regulations. Retrieved September 19, 2026.
  12. USDA Forest Service, Superior National Forest. Boundary Waters Canoe Area Wilderness Permits. Retrieved September 19, 2026.
  13. USDA Forest Service, Superior National Forest. North Shore Scenic Drive. Retrieved September 19, 2026.
  14. USDA Forest Service, Superior National Forest. Gunflint Trail Scenic Byway. Retrieved September 19, 2026.
  15. USDA Forest Service, Superior National Forest. Superior National Forest Scenic Byway (Forest Highway 11). Retrieved September 19, 2026.
  16. USDA Forest Service, Superior National Forest. Laurentian Fall Color Tour, with the forest’s road naming and numbering guidance. Retrieved September 19, 2026.
  17. USDA Forest Service, Chippewa National Forest. About the Area. Retrieved September 19, 2026.
  18. USDA Forest Service, Chippewa National Forest. Camping and Cabins. Retrieved September 19, 2026.
  19. USDA Forest Service, Chippewa National Forest. Scenic Drives: paved, backcountry and unpaved. Retrieved September 19, 2026.
  20. USDA Forest Service, Chippewa National Forest. FAQs, including the OHV road travel access policy and the high and low standard road classes. Retrieved September 19, 2026.
  21. USDA Forest Service, Chippewa National Forest. Occupancy and Use Restrictions for Developed Fee Campgrounds, Food Storage Order. Retrieved September 19, 2026.
  22. National Park Service, Voyageurs National Park. Voyageurs National Park home page. Retrieved September 19, 2026.
  23. National Park Service, Voyageurs National Park. Directions. Retrieved September 19, 2026.
  24. National Park Service, Voyageurs National Park. Camping at Voyageurs National Park. Retrieved September 19, 2026.
  25. National Park Service, Voyageurs National Park. Winter Activities, including the Rainy Lake and Kabetogama Lake ice roads. Retrieved September 19, 2026.
  26. Minnesota Department of Natural Resources. Forest management. Retrieved September 19, 2026.
  27. Minnesota Department of Natural Resources. Camping in Minnesota state forests. Retrieved September 19, 2026.
  28. Minnesota Department of Natural Resources. State park vehicle permits. Retrieved September 19, 2026.
  29. Minnesota Department of Natural Resources. 2026-2027 Off-Highway Vehicle Regulations: registration, trail passes, fees, and state forest classifications under Minnesota Rule 6100.1950. Retrieved September 19, 2026.
  30. Minnesota Department of Natural Resources. Types of off-highway vehicles (OHV definitions). Retrieved September 19, 2026.
  31. Minnesota Department of Natural Resources. Iron Range Off-Highway Vehicle State Recreation Area, East Unit. Retrieved September 19, 2026.
  32. Minnesota Department of Natural Resources. Iron Range Off-Highway Vehicle State Recreation Area, West Unit. Retrieved September 19, 2026.
  33. Minnesota Department of Natural Resources. Mille Lacs ORV Park. Retrieved September 19, 2026.
  34. Minnesota Department of Transportation. Seasonal Load Limits: start and end dates for winter load increases and spring load restrictions. Retrieved September 19, 2026.
  35. Minnesota Legislature, Office of the Revisor of Statutes. 2025 Minnesota Statutes 169.72, Tire Surface; Metal Studs. Retrieved September 19, 2026.
  36. Minnesota Department of Natural Resources. Fire danger and burning restrictions. Retrieved September 19, 2026.
  37. Minnesota Department of Natural Resources. Ice thickness guidelines. Retrieved September 19, 2026.
  38. Minnesota Department of Natural Resources, State Climatology Office. Minnesota Climate Extremes. Retrieved September 19, 2026.

Reviewed September 19, 2026. Conditions, closures and rules change; check with the managing agency before you travel.

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